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29th September 10, 06:18 AM
#31
 Originally Posted by T-Bone
Making or using? Good luck with either.
In this case making. Though I do use them I've been using what's called a shavette, a straight razor with desposible blades.
Jim
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4th October 10, 05:50 PM
#32
Next installment
As promised here are the steps in the second one.
Here is the blade and rear bolsters -

After some clean up work. Finished it to 600 grit -

A quick buff along the spine to make the filework pop -

Getting ready to put the rear bolsters. Notice the small hole on the corner of the vise? It is so I get the proper amount of pin on the other side for peening. Next is to beat the sh, um, the cr, um, the he, oh give it a few good whackes -

After the whacking and some quick grinding down of the pins -

Cleaning up the rear filework -

A close up after the buffing to make it pop. Sorry not the best pic -

Getting ready for the handle and front bolsters. Got to get every thing to fit tight so got to work them together. Add to the issue I need to fit the bolsters across the top of the knife -

Front pins whacked and getting ready to glue it up -

Clamped up and waiting for the morrow for the shaping -

Jim
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4th October 10, 06:06 PM
#33
Hoooohoo boy! That burlwood is going to look really nice!
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4th October 10, 07:26 PM
#34
WooHoo!!!!!
Can't wait to see how this is going to turn out.
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5th October 10, 06:15 PM
#35
Final stretch
Ok, survived a night of curing -

After rough grinding as 60 grit -


After 200 -

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5th October 10, 06:16 PM
#36
On to the fun part, the hand sanding my sanding setup & vise -


After hand sanding to 200 -


After 400 -

After 600 -

A light touch on a buffer -

After this it is a trick using a sanding pad (a gray version of a green scrubbing pad) to finish the bolsters out, sharpening and etching the name.
Finished -

Should get it out in the mail in the next day or so to the recipient.
Thanks for following,
Jim
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5th October 10, 06:25 PM
#37
- Justitia et fortitudo invincibilia sunt
- An t'arm breac dearg
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5th October 10, 07:40 PM
#38
Just lovely.
And thanks for the step-by-step pix. I know how difficult it can be to stop in-between each phase for a pic.
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7th October 10, 06:24 PM
#39
Bonus
Well I didn't want to leak this before it was done because I had no idea if I could do it. I tried to make a wood sheath for the first time. On the kuri I can do this since the wood comes in nonstandard blocks. All the others are to short to do both a handle and sheath.
Here is the two - leg side -

The outside -

Sheathed -

An odd thing, tradition is that the left side of the knife is what has the makers mark. This is the body side on a strong arm carry. Something about historically the crest being on the body side or personal side. Well that is the leg/plain side of this blade and all the good stuff is on the other side.
Jim
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7th October 10, 06:29 PM
#40
Such depth- you could drown in the grain of that sheath! Really an amazing piece of work Drac.
Congrats to both you and the new owner.
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