Ali first let me say welcome back, we've missed you. Since I have no experience sewing a kilt I'll just add my comment that the suggestion of one apron pleated and the other not pleated sounds like a good way to go. It would certainly add a bit of versatility to the garment, and would (I think) help cut out some of the bulk in the front. Can't wait to see the pictures of what you come up with.
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