About a year ago, a man sent me a military box pleated kilt that had been rumpled and stuffed in a bag in a closet for a long time. It was very heavy weight Black Watch. I pressed out the pleats below the fell, down to the bottom of the kilt. Then I carefully aligned, positioned and pinned each of the new pleats. Instead of basting across the pleats as in your photo, I basted each pleat vertically down the length. As in your cross section of the bottom, each pleat involved 4 layers of heavy wool, plus the thickness of the pleat underneath. To press the pleats, I left more wetness in my press cloth than usual. I make no claims at all to be an expert on military box pleated kilts, but this system worked and the customer was happy with the results.
Bonnie Heather Greene, Kiltmaker and Artist
Traditional hand stitched kilts, kilt alterations, kilt-skirts
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