From Wikipedia, here's how to make rayon (seems some of the steps are a bit toxic....but no different from salami i suppose
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Regular rayon (or viscose) is the most widely produced form of rayon. This method of rayon production has been utilized since the early 1900s and it has the ability to produce either filament or staple fibers. The process is as follows:
1. Cellulose: Production begins with processed cellulose
2. Immersion: The cellulose is dissolved in caustic soda
3. Pressing: The solution is then pressed between rollers to remove excess liquid
4. White Crumb: The pressed sheets are crumbled or shredded to produce what is known as "white crumb"
5. Aging: The "white crumb" aged through exposure to oxygen
6. Xanthation: The aged "white crumb" is mixed with carbon disulfide in a process known as Xanthation
7. Yellow Crumb: Xanthation changes the chemical makeup of the cellulose mixture and the resulting product is now called "yellow crumb"
8. Viscose: The "yellow crumb" is dissolved in a caustic solution to form viscose
9. Ripening: The viscose is set to stand for a period of time, allowing it to ripen
10. Filtering: After ripening, the viscose is filtered to remove any undissolved particles
11. Degassing: Any bubbles of air are pressed from the viscose in a degassing process
12. Extruding: The viscose solution is extruded through a spinneret, which resembles a shower head with many small holes
13. Acid Bath: As the viscose exits the spinneret, it lands in a bath of sulfuric acid resulting in the formation of rayon filaments
14. Drawing: The rayon filaments are stretched, known as drawing, to straighten out the fibers
15. Washing: The fibers are then washed to remove any residual chemicals
16. Cutting: If filament fibers are desired the process ends here. The filaments are cut down when producing staple fibers
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