I can't speak for anyone else because the Kilts I make are different from those Barb makes and those Alan makes.
But to give you an idea, one of my Casual Model Kilts with 2 Side Slash Pockets, 2 Rear Welt Pockets, and Under-Apron Pocket, made from my in stock Poly/Cotton fabrics takes a total of between 18 & 24 man hours.
This includes the cutting & pre-shrinking of the fabric and the time spent boxing it for shipment.
We seldom make just one Kilt at a time though. We usually have 3 or 4 going at once. We have found that if you are working on Hemming for instance, it is easier to do the same step on a couple of Kilts at the same time. Each person in the shop still makes an entire Kilt from start to finish so we're not an assembly line but having a couple on the go just seems to help from getting burned out.
Steve Ashton
www.freedomkilts.com
Skype (webcam enabled) thewizardofbc
I wear the kilt because: Swish + Swagger = Swoon.
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